Popular Posts Schaeffler Expands Line of Aftermarket Products Units for Agricultural Equipment Weiand Supercharged 454 Big Block Chevy Engine Blown 540 cid Hemi Engine Compound Turbo 6.0L Powerstroke 1,900-Plus HP LLY Duramax Engine Connect with us advertise with us
Schaeffler Expands Line of Aftermarket Products Units for Agricultural Equipment
Weiand Supercharged 454 Big Block Chevy Engine
1,900-Plus HP LLY Duramax Engine
Popular Posts Schaeffler Expands Line of Aftermarket Products Units for Agricultural Equipment Weiand Supercharged 454 Big Block Chevy Engine Blown 540 cid Hemi Engine Compound Turbo 6.0L Powerstroke 1,900-Plus HP LLY Duramax Engine Connect with us advertise with us
Schaeffler Expands Line of Aftermarket Products Units for Agricultural Equipment
Weiand Supercharged 454 Big Block Chevy Engine
1,900-Plus HP LLY Duramax Engine
Add Your Listing Edit Your Listing By Category Engine Components A/N Fittings/AdaptorsAir Induction SystemsBatteriesBearings (camshaft)Bearings (engine sleeve type)Bearings (main rear main)Bearings (Rod)Belt Tensioner/IdlersBrass FittingsBushingsCam CapsCamshaft Belt DrivesCamshaft KitsCamshaft SealsCamshaft Thrust Plate and PartsCamshaftsCarburetorsChain KitsClampsComplete EnginesConnecting RodsConnecting Rods Nuts BoltsCrankshaft ConversionsCrankshaft KitsCrankshaft Oil SlingersCrankshaft Pulley SleevesCrankshaft Repair SleevesCrankshaft SealsCrankshaftsCylinder Head ComponentsCylinder Heads New: Aluminum BareCylinder Heads New: Aluminum CompleteCylinder Heads New: Cast Iron BareCylinder Heads New: Cast Iron CompleteCylinder Heads Reman: Aluminum BareCylinder Heads Reman: Aluminum CompleteCylinder Heads Reman: Cast Iron BareCylinder Heads Reman: Cast Iron CompleteCylinder Liners (sleeves)Diesel InjectorsDipstick Adapters (Chevy Ford)Dowel PinsEFI ComponentsEngine BlocksEngine Blocks - RemanufacturedEngine KitsEngine Management Systems/ECUsEngine MountsExhaust ComponentsExhaust Components: Complete SystemsExhaust Components: Custom ExhaustsExhaust Components: Leak DetectionExhaust Components: ManifoldsExhaust Components: Tube NotchingExhaust Components: Tube SwagingExhaust Components: Tube/Frame Bending MachinesFilters - AirFilters - FuelFilters - OilFlywheel (ring) GearsFlywheel AssembliesFuel Injection - ElectronicFuel Injection - MechanicalFuel PumpsFuel System ComponentsGasket CementGasketsGear DrivesGovernorsHarmonic Balancer Repair SleevesHarmonic Balancers/DampersHead Bolts/StudsHex ShaftsHydraulic Lash AdjustersIgnition ComponentsInjector TubesInjectors - DieselInjectors - Gasoline DirectInjectors - IndirectIntake ManifoldsIPR ValvesKeysLockwashersMain Caps (4-bolt)Manifold StudsNitrous Oxide Systems, ComponentsNitrous Valves and PlatesNuts and BoltsOil CoolersOil Filter AdaptersOil PansOil Pressure SpringsOil Pump KitsOil Pump ScreensOil Pump ShaftsOil Pump Timing CoversOil PumpsOiling Systems; 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Add Your Listing Edit Your Listing By Category Engine Components A/N Fittings/AdaptorsAir Induction SystemsBatteriesBearings (camshaft)Bearings (engine sleeve type)Bearings (main rear main)Bearings (Rod)Belt Tensioner/IdlersBrass FittingsBushingsCam CapsCamshaft Belt DrivesCamshaft KitsCamshaft SealsCamshaft Thrust Plate and PartsCamshaftsCarburetorsChain KitsClampsComplete EnginesConnecting RodsConnecting Rods Nuts BoltsCrankshaft ConversionsCrankshaft KitsCrankshaft Oil SlingersCrankshaft Pulley SleevesCrankshaft Repair SleevesCrankshaft SealsCrankshaftsCylinder Head ComponentsCylinder Heads New: Aluminum BareCylinder Heads New: Aluminum CompleteCylinder Heads New: Cast Iron BareCylinder Heads New: Cast Iron CompleteCylinder Heads Reman: Aluminum BareCylinder Heads Reman: Aluminum CompleteCylinder Heads Reman: Cast Iron BareCylinder Heads Reman: Cast Iron CompleteCylinder Liners (sleeves)Diesel InjectorsDipstick Adapters (Chevy Ford)Dowel PinsEFI ComponentsEngine BlocksEngine Blocks - RemanufacturedEngine KitsEngine Management Systems/ECUsEngine MountsExhaust ComponentsExhaust Components: Complete SystemsExhaust Components: Custom ExhaustsExhaust Components: Leak DetectionExhaust Components: ManifoldsExhaust Components: Tube NotchingExhaust Components: Tube SwagingExhaust Components: Tube/Frame Bending MachinesFilters - AirFilters - FuelFilters - OilFlywheel (ring) GearsFlywheel AssembliesFuel Injection - ElectronicFuel Injection - MechanicalFuel PumpsFuel System ComponentsGasket CementGasketsGear DrivesGovernorsHarmonic Balancer Repair SleevesHarmonic Balancers/DampersHead Bolts/StudsHex ShaftsHydraulic Lash AdjustersIgnition ComponentsInjector TubesInjectors - DieselInjectors - Gasoline DirectInjectors - IndirectIntake ManifoldsIPR ValvesKeysLockwashersMain Caps (4-bolt)Manifold StudsNitrous Oxide Systems, ComponentsNitrous Valves and PlatesNuts and BoltsOil CoolersOil Filter AdaptersOil PansOil Pressure SpringsOil Pump KitsOil Pump ScreensOil Pump ShaftsOil Pump Timing CoversOil PumpsOiling Systems; Dry SumpOverhead Camshaft Repair SleevesPiston Pin BushingsPiston Pin Lock RingsPiston PinsPiston RingsPistonsPlugs - ExpansionPlugs - MagneticPlugs - Oil DrainPlugs - StandardPush RodsRadiator/Oil FansRering KitsRestoration Engine PartsRocker Arm Rebuilding ComponentsRocker Assemblies and KitsRocker Stud GirdlesSealsSerpentine BeltsShimsShort BlocksSpark PlugsSpringsSuperchargers, componentsSwitchesTappetsThread RepairThrust WashersTiming Belt/Chain TensionerTiming Belts/ChainsTiming Chains, Gears, SprocketsTiming ComponentsTiming CoversTransmission AdaptorsTurbochargers, componentsValve CoversValve Guide LinersValve GuidesValve KeysValve Lifter BallsValve LiftersValve Locks and SealsValve Seat InsertsValve Spring InsertsValve Spring RetainersValve SpringsValve Stem Oil SealsValve Train PartsValvesWater PumpsWater Tubes Engine Equipment & Preparation Adhesive DispensingAir Flow BenchesAir Handling SystemsBalance Shaft Elimination KitBalance Shaft Line Boring EquipmentBalancing AccessoriesBalancing EquipmentBelt SanderBench GrinderBlock Pressure Testing EquipmentBoring Bar InsertsBoring Bar Tool BitsBoring Machines/Connecting RodBoring Machines/CylinderBoring Machines/LineBoring Stand (For Portable Boring Machines)Brass FittingsBroachBushing Bearing & Seal Driver SetsCAD/CAM SoftwareCam Bearing Installation ToolCamshaft Degree Wheel (Digital)Camshaft GrindersCap & Rod GrinderCBN Inserts - NewCBN Inserts - ResurfacedCleaning Specialized EngineCNC Machining CentersCNC Retrofit KitsCompressed Air EquipmentConnecting Rod GaugesCoolant Filter MachinesCore Shift TesterCrack Repair EquipmentCranesCrankshaft Balance WeightsCrankshaft FurnaceCrankshaft GrindersCrankshaft Journal Weld KitsCrankshaft PolisherCrankshaft Polishing BeltsCrankshaft StraightenerCylinder Head Adapter PlatesCylinder Head Assembly/Disassembly Equip.Cylinder Head Chamfering ToolCylinder Head GaugeCylinder Head HoldersCylinder Head PolishingCylinder Head PortingCylinder Head Pressure TesterCylinder Head StraighteningCylinder Hone StopsCylinder Porting ToolsCylinder Sleeve PressDemagnetizersDiamond DressersDiesel Injector Hole Repair ToolsDiesel Injector Sleeve Installation ToolDowel PullersDye Penetrant InspectionDynamometersEngine Adaptor PlatesEngine Cycle AnalyzerExhaust Leak DetectionFeeler GaugesFlexible Honing Tools/Brush HonesFlywheel GrinderFuel Injection Cleaning ServicesGrinder Head StraighteningGrinding CoolantsGrinding WheelsHardness TestersHead/Block Crack Repair KitsHead/Block Resurfacing (Belt/Sanders)Head/Block Resurfacing (Milling)Heat Tabs Temperature SticksHolding FixturesHone Stop FixtureHoning JigsHoning Machines Wrist PinHoning Machines/CylinderHoning Machines/LineHoning Machines/RodHoning Machines/Valve GuideHoning PlatesHoning StonesIgnition System TestersIn-Process Gauges(Cam and Crank Grinders)Inspection GaugesLeak Down TesterLeveling DeviceMagnetic Particle Inspection Crack DetectionMicropolishing EquipmentOHC Line Boring ToolsOil Leak DetectionPCD Inserts - NewPin Fitting & Rod Reconditioning/TestingPin PressPin RemovalPiston KnurlerPiston Ring CompressorsPre-Cup Machining ToolsPush Rod Guide PlatesReplacement Chuck for Valve FacersRocker Arm GrinderRod AlignmentRod Bolt ProtectorsRod FurnaceRod VisesRun-In StandsStandsStud PullersTapsTest EquipmentThickness GaugeThread GaugesThread Repair & Replacement KitTorque PlatesUltrasonic Test EquipmentVacuum TesterValve Grinding BenchValve Guide & Seat Driver SetValve Guide & Seat MachineValve Guide Boring FixtureValve Guide HoneValve Guide KnurlingValve Guide PilotValve Guide ReamerValve Guide ToolValve Refacer (Cutter)Valve Refacer (Grinder)Valve Refacer WheelsValve Seat CuttersValve Seat InserterValve Seat PullersValve Seat ResurfacerValve Seat Runout GaugeValve Seat Tool GrinderValve Seat WheelsValve Spring CompressorValve Spring TestersValve Stem GrinderValve Stem Height MeasuringValve Stem PolisherWater Tube PullerWet Flow Bench Conversions Supplies & Service Chemicals & SolventsCore Cleaning & ProcessingCranes & HoistsHand ToolsLubricantsPressesServicesShippingStorage Racks & BenchesWelding
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Whether you’re a professional engine builder, machinist or manufacturer, or an automotive enthusiast who likes engines, racing and fast vehicles, Engine Builder offers content aimed at you. Our print magazine offers in-depth tech features on everything you need to know about engine building and its different markets, while our newsletter options keep you up-to-date on the latest news and products, tech info and personalities in the industry. But, you only get all of that if you subscribe. Subscribe now to receive Engine Builder magazine in print and/or digital each month, and our Engine Builder newsletter, Engine of the Week newsletter or Diesel of the Week newsletter directly in your inbox each week. You’ll be covered in horsepower in no time!
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Growing up in rural Indiana means you grow up around a lot of diesel trucks. As an Indiana native, it was only natural that John Roberson of Outlaw Diesel Performance developed a passion for fixing and modifying diesels such as this 6.7L Ford Powerstroke. Find out what went into this sweet build.
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Growing up in rural Indiana means you grow up around a lot of diesel trucks. As an Indiana native, it was only natural that John Roberson developed a passion for fixing and modifying diesels.
“The first truck I had was a ’97 7.3L,” Roberson says. “I started moding it from day one, and the addiction set in.”
Roberson’s diesel addiction was shared by his good friend and business partner Harlan Clemons. The two grew up owning Ford trucks, and Harlan even ran a truck group called Outlaw Off-Road, where they would go to 4X4 Jamborees.
“That’s when diesel stuff started really taking off,” Roberson says. “Our own work on our trucks turned into working on friends of friends’ trucks and then it became a full-time job. I always wanted to be an entrepreneur. My dad started his own business, so it was one of those things I knew I wanted to do, but I didn’t know it would be with my hobby. You can’t beat that.”
John and Harlan opened their diesel shop, Outlaw Diesel Performance in Greenfield, IN in 2012.
“When Harlan and I first started out, I would handle the company stuff – advertising, sales and dealing with customers – and he would work on the trucks,” he says. “Then we got to a point where we could hire more technicians.”
Today, Outlaw Diesel Performance has seven full-time employees and 15,000 sq.-ft. of space in two buildings. The shop will work on just about any domestic, light-duty diesel engine, and can build a full-blown race truck as well as do regular service and repair work.
“We cater to anything from mild to wild,” Roberson says. “We will build just about any engine, but the main engines we build in-house are the 6.0L, 6.4L and 6.7L Powerstrokes. We assemble those in-house. We do mainly drag racing applications, which is an uphill battle getting Powerstrokes into the drag racing world. We are one of the few shops out there week in and week out at the tracks with our Powerstrokes. We have a 6.7L and a 6.4L that we race.”
While Outlaw Diesel can accommodate many different jobs, the shop’s machine work is done locally by Nyes Machine Shop.
“We don’t do any machine work in-house, but we do work with the industry’s best,” he says. “Nyes Machine Shop in Muncie, IN helps set us apart from a lot of other local shops. They can do full, custom CNC porting on cylinder heads, they do o-rings and they machine blocks. On the 6.7L Powerstroke, Nyes does all the pinned rod and main bearings in those, which have been a big issue with building power and turning rpms with the factory bearings in those trucks. Nyes has really helped us grow.”
Speaking of the 6.7L Powerstroke, Roberson says that’s one platform he’d like Outlaw Diesel Performance to start doing more with. After all, the engine is in his race truck, and a better set of rods and a few other upgrades allows the 6.7L to produce some really good power. And that’s just what John decided to do!
“I have a 6.7L in my race truck, which is a 2011 base block out of a 2011 Ford Super Duty,” he says. “Stock, these engines can handle 600-650 horsepower with the stock rods. We had dual fuelers on it before, but we added a CP3 and an S467 turbo. The engine made 700 horsepower.”
Roberson had been racing in the 7.70 1/8th-mile class with his 6.7L. However, after the addition of the S467 turbo, the engine decided to let go. It S-shaped a couple of the connecting rods, and bent every single one of them. Luckily, nothing else broke, so Outlaw Diesel had a good base to work off of after that.
“Stock, these engines have a few other components that are known for failure, which we wanted to address while we were in there,” Roberson says. “One was getting good oil supply to the bearings, which was fixed through an H&S oil pressure regulator. Their regulator keeps constant oil pressure under all rpm scenarios.
“A second issue is spinning rod and main bearings. We drill a hole in all the main and rod caps and put a brass pin in there. We do it on the rod side because there is more surface material than the cap itself. Then, you drill a hole in the bearings to keep the bearing from spinning. Ford doesn’t install any tangs or tabs for when you put a bearing in to help lock them in place, so they’re free floating in there and it’s very easy for them to spin. Sometimes it’s installation error, but a lot of times it’s because there’s nothing for them to grab and they spin.”
Even after bending the connecting rods and running at 650+ hp for a whole race season on an engine with 160,000 miles, the bore of the 6.7 was still good. Outlaw Diesel decided to leave the engine at its 3.900˝ standard bore and simply honed the block.
“We used ARP bolts throughout and retained the factory pistons, just cutting .060˝ over valve reliefs on the intake and exhaust,” Roberson says. “We also used new rings from Ford, which was under recommendation from Midwest Diesel. We went with Wagler connecting rods, which are pretty much the best option for price and strength. We used a River City Stage 3 camshaft, which delivers better lift and more power up top – we want the truck to stay above 4,200 rpm while going down the track and shifting. The cam has 190/211 duration at .450˝ lift.”
The crankgear on the 6.7L engines are known to spin the gear and put the engine out of time. So Outlaw Diesel TIG-welded the crankgear so it can’t spin. The shop also used Midwest Diesel valve springs and pushrods, a new Ford rocker assembly and front cover, which has a new low-pressure oil pump and a new water pump.
“We also replaced the cylinder heads because they’re known for having issues dropping valves on the 11s and 12s,” he says. “We decided to go with brand new Ford casting cylinder heads that have been o-ringed to prevent head gasket failures. We used S&S Motorsports 200% over injectors. It’s more fuel than what we need since we are now racing the 6.70 index class, but I didn’t want to have to buy injectors twice, so we just dialed it back. There’s still plenty of fuel for that class.”
The 6.7L also received a BD Diesel non-VGT turbo kit, featuring an S476/87/1.10, and the shop used a BD Diesel 12mm belt-driven turbo. Lastly, the shop added a CP4.2 injector pump.
With the final assembly of this 6.7L Powerstroke done by Outlaw Diesel Performance technician Daniel Ogden, the engine is now churning out 1,100 horsepower, and getting the 6,000-lb. truck down the drag strip in the 6.70 1/8th-mile class!
The Diesel of the Week eNewsletter is sponsored by AMSOIL.
If you have an engine you would like to highlight in this series, please email Engine Builder magazine’s Editor, Greg Jones at [email protected]
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